Pipe Extrusion Line

Your Professional Pipe Extrusion Line Supplier

Evergreen Group is a leading manufacturer and supplier of industrial washer extractors, tumbler dryers, flatwork ironers, plastic granulators, plastic pipe machinery, plastic extruders, laundry folding machines, commercial laundry systems, dry cleaning equipment, iron presses, boilers, air compressors, and other related machinery.

Professional Team

Equipped with a highly skilled professional team and a comprehensive service system, Evergreen Group provides high-quality equipment and extensive support to a wide range of industry customers globally.

Sales Market

Our products have been successfully exported to numerous countries, including Japan, South Korea, India, Indonesia, Thailand, the Philippines, Vietnam, Israel, Iraq, Brazil, the UAE, Argentina, Canada, and Australia.

Quality Control

All products are rigorously manufactured in strict compliance with national standards, factory standards, and international certifications such as CE, ISO 9002, and ISO 14000. This ensures that the quality of our products meets the highest standards and satisfies diverse application requirements.

Online Technical Support

Many of our products feature remote control capabilities. We offer robust technical support via online services to ensure optimal performance and customer satisfaction.

Technical Parameter

Specification	YF180	YF240	YF400	YF600	YF800	YF1000
Max. width of board mm	180	240	400	600	800	1000
Hauling height mm	140	140	140	140	140	140
Hauling force KN	15	30	30	40	50	50
Hauling speed m/min	0.5-5	0.5-5	0.5-5	0.5-5	0.5-5	0.5-5
Auxiliary machine sum power KW	18.7	31.6	31.6	31.6	31.6	37.1
Compressed air MPa	0.6	0.6	0.6	0.6	0.6	0.6

Types of Pipe Extrusion Line

The pipe extrusion lines produced by our company mainly include the following types:

01/

PVC Pipe Extrusion Line
GF series PVC pipe extrusion line is mainly used for the production of agricultural water supply and drainage, building water supply and drainage, cable laying, and various diameter and wall thickness plastic PVC pipes.

02/

HDPE Pipe Production Line
PLC control, high degree of automation. Adopting a composite screw shaped machine head, effectively clearing the material's memory kinetic energy. Vacuum shaping and constant temperature control eliminate pipe stress.

03/

Profile Extrusion Line
The haul-off unit has applied unique lift technique of our factory. It works stable and reliable with very huge pulling force. Vacuum setting of this profile production line has applied special enlarged vortex cooling system which is good for cooling and calibratingso as to meet demand of high speed extruding.

04/

Medical Tube Extrusion Line
Our SJ45 medical tube extrusion line consists of single screw extruder, extrusion die, vacuum forming cooling tank, belt haul-off unit and servo cutter. This medical extruder contact surface can be made of stainless steel(SUS316)or custom designed to match customer's requirements.

Advantages of Pipe Extrusion Line

High Production Speed

Continuous pipe production allows for high output, making it ideal for large-scale projects.

Versatility

Different materials and pipe sizes can be produced with the same extrusion line by simply changing the die head or adjusting the settings.

Cost-Effective

The extrusion process minimizes waste, reducing overall production costs while maintaining high-quality output.

Applications of Pipe Extrusion Line

Composite pipes
It can be used to manufacture various composite pipes, such as steel-plastic composite pipes, aluminum-plastic composite pipes, etc. This composite pipe is generally composed of multiple layers of materials and has high strength, corrosion resistance and pressure resistance.

High temperature pipes
It can be used to produce high temperature pipes, such as high temperature resistant plastic pipes, fire resistant pipes, etc. These pipes have good heat resistance and can maintain stable performance in high temperature environments.

Chemical delivery pipes
It can manufacture pipes suitable for the chemical industry, such as corrosion resistant pipes, chemical delivery pipes, etc. These pipes are made of materials with excellent chemical stability and can safely transport various chemicals.

Medical pipes
It can be used to manufacture pipes used in the medical industry, such as medical catheters, infusion pipes, etc. These pipes need to meet the hygiene standards of the medical industry and have good biocompatibility and drug resistance.

Power pipes
It can be used to produce pipes used in the power industry, such as cable protection pipes, power delivery pipes, etc. These pipes have good insulation and voltage resistance, which can ensure the safety and stability of power transmission.

Hot and cold water pipes
Hot and cold water pipes for buildings and homes can be manufactured. These pipes are usually made of highly heat-resistant and pressure-resistant materials and can withstand high-temperature and high-pressure water flows.

Operation Precautions of Pipe Extrusion Line

Safe operation: Ensure that all workers wear appropriate protective equipment, including hard hats, safety shoes, and protective glasses. Follow operating procedures and safety guidelines for machinery and equipment.

Equipment Inspection: Before operation, carefully inspect all parts of the extrusion line to ensure that the equipment is operating properly and that there are no loose parts or other damage.

Raw material preparation: Confirm that the raw materials used meet the requirements, and perform sufficient preprocessing, such as drying, mixing, etc., to ensure product quality.

Temperature control: During the extrusion process, control the temperature of the extruder to ensure that the raw materials can reach a suitable melting state to ensure the uniformity and stability of the product.

Extrusion speed and pressure control: Adjust the speed of the extruder and the pressure of the extrusion head to achieve the required extrusion speed and pressure to ensure product quality.

Cooling and solidification: After extrusion, use appropriate cooling equipment to cool the pipe and ensure sufficient solidification time to ensure product size and physical properties.

Mold selection: Select the appropriate mold based on the required pipe size and shape, and ensure the mold is adjusted to the correct position and clearance.

Quality control: Regular product quality inspections and tests, including appearance inspection, dimensional measurement and physical performance testing, to ensure that products meet standards and requirements.

Maintenance: Clean and maintain the extrusion production line regularly, and replace worn parts in a timely manner to ensure the normal operation of the equipment and extend its service life.

Customization Options for Pipe Extrusion Lines

Flexible Screw Configurations

Adjustments to screw diameter and screw length provide the manufacturer with the ability to regulate flow rates and shear processing parameters, therefore allowing the machine to produce different kinds of polymers in diverse amounts.

Interchangeable Extrusion Heads

Modifications to the design of extrusion heads make it possible to manufacture single- or multiple-layer pipes for different pressures and performance requirements.

Sophisticated Calibrators

Such apparatus can be carefully tuned so that all the produced pipes have the same dimensions and conform to high-standard requirements.

Flexible Production Mould

Customers have production mold options that they can adapt based on demand, whether for small volume or mass production activities.

Dynamic Control Systems

Monitoring and control systems are applied in the manufacturing process, particularly in the production of polymer pipes, making it easy and effective for workers to work on site with low material spoilage.

Heat-saving Technologies

The introduction of energy-conserving mechanisms and the use of better insulating materials is expected to reduce the cost of production and mitigate the ecological impact.

Packaging and Shipping

Packaging	Packed in export standard wooden case, carton or with film wrapped
Shipping	We will help you to choose the best shipping way according to your detail requirements. By sea, by air, or by express, etc.

Our Factory

Evergreen Group is a united group who has been deeply rooted in the field of manufacturing and supplying laundry washing machines and plastic pipe production lines since 2003. Relying on the high quality, high reliability, innovative features and outstanding value of our products, we have occupied a leading position in the market at home and abroad.

Company Honor

FAQ

Q: What is a pipe extrusion line?

A: A pipe extrusion line is a set of equipment used to produce plastic pipes. It consists of several components such as an extruder, die, cooling system, haul - off unit, and cutting machine. The raw material, usually plastic pellets, is melted and extruded through a die to form a continuous pipe - shaped structure, which is then cooled, pulled, and cut to the desired length.

Q: How does a pipe extrusion line work?

A: First, the plastic raw material is fed into the extruder. The extruder heats and melts the material through a screw - driven mechanism. The molten plastic is then forced through a die with a specific shape, forming a pipe - like structure. After leaving the die, the pipe is cooled by a cooling system, usually using water or air. The haul - off unit pulls the cooled pipe at a constant speed to ensure its stability and dimensional accuracy. Finally, the cutting machine cuts the pipe into the required lengths.

Q: What are the key components of a pipe extrusion line?

A: The key components include the extruder, which is the core device for melting and extruding the plastic; the die, which determines the shape and size of the pipe; the cooling system, which affects the quality and performance of the pipe; the haul - off unit, which controls the speed and tension of the pipe; and the cutting machine, which cuts the pipe to the specified length. Additionally, there are also feeding systems, temperature control systems, and electrical control systems to ensure the smooth operation of the entire production process.

Q: What factors affect the production capacity of a pipe extrusion line?

A: The production capacity is affected by several factors, including the size and power of the extruder, the diameter and length of the screw, the speed of the haul - off unit, and the efficiency of the cooling system. A larger - sized extruder with a higher - power motor and a more efficient screw design can process more raw materials per unit of time, thereby increasing the production capacity. The speed of the haul - off unit also directly affects the production rate, and a well - designed cooling system can ensure the rapid cooling of the pipe, allowing for higher production speeds.

Q: What are the daily maintenance items of a pipe extrusion line?

A: Daily maintenance includes cleaning the surface of the equipment, checking the lubrication of the moving parts, and ensuring the normal operation of the cooling and heating systems. Regularly clean the filter of the extruder to prevent impurities from entering the screw and affecting the extrusion quality. Check the wear of the screw and die and replace them in a timely manner if necessary.

As one of the best pipe extrusion line manufacturers and suppliers in China, we warmly welcome you to buy customized pipe extrusion line at competitive price from our factory. Contact us for more cheap products.

Hopper Dryer Machine, Single Screw Plastic Extruder, Medical Tube Extrusion Line